Plastic cosmetics packaging production of aseptic filling system
by:Lisson
2020-11-18
Compared with traditional filling the hot filling or add preservatives, plastic cosmetic packaging production of aseptic filling more and more get the attention of people.
The main reason for the metamorphism microorganisms is usually drink.
In the aseptic filling system, cosmetics packaging production, and cosmetics packaging production cover before the filling is needed after sterilization.
The preparation of good product rapidly heated to a stable temperature (
According to different processing products, the temperature is also different, such as the temperature of the tomato juice is about 110 -
115 oc, and acidic tea beverage is 84 -
86 oC)
Keep a certain amount of time, in this temperature,
Keep time also varies with the processing of products, ranging from 5 to 30 seconds)
Products, and then quickly cooled to room temperature for filling.
The last important detail is: all treatment cosmetics packaging production, gland and then filling and sealing of the cosmetics packaging production equipment are to be carried out in the sterile room.
Product preparation (with the traditional technique of filling
Hot filling or preservative filling)
Compared to the aseptic packaging process is more complicated, but due to avoid the product is heated for a long time and has no added preservatives, to maximize the preserved the product nutrition and natural flavor;
In addition, the packaging process more fine, filling can also effectively control the various parameters.
In recent years, the development of electronic technology and SIG Simon naxi years of industry experience to make control process more simplified, the operating interface is more direct, more can meet the requirements of different customers.
Aseptic filling another advantage in its treatment of cosmetics packaging production.
Because of filling at room temperature, cosmetics packaging production without heat and cosmetics packaging reduced cost of production, but also easier to meet the needs of the market for cosmetics packaging production and specifications.
Cosmetics packaging production of low cost means sterile filling system can recover as soon as possible the high initial investment.
Sterile operation: cosmetics packaging production sterilization/cosmetics packaging production sterilization/wash products sterilization to filling
Block sterilization environment control of cosmetics packaging production sterilization SIG Simon naxi began in the ninety s aseptic filling technology research and development, has now been installed 12 production lines,
Some already consign is used, some are installation and debugging)
And there are seven lines will be shipped in 2003.
At present the main is to use diluted (chemical disinfectant peracetic acid
A mixture of hydrogen peroxide and peracetic acid)
, sterilization, and then use sterile water washing to remove residual chemicals.
Cooling the mixture sterilization products are heated to preset temperature, and then cooled to room temperature.
This process is implemented through the heat exchanger: no pulp products available plate heat exchanger, drinks containing pulp or high fiber content available tube heat exchanger.
Usually equipped with degasser sterilization machine, it can remove products in the air as much as possible, to avoid oxidation and foaming in the filling process.
And through the electronic valve with the flow meter to control the filling volume.
There is no contact son filling valve and cosmetics packaging production.
Production line of the main machine and system: cosmetics packaging production and cosmetics packaging production cover sterilizer, cosmetics packaging production machine, filling machine, capping machine.
These machines are in a closed indoor, indoor air aseptic series for level 100, relative to the pressure from the outside environment for positive pressure, air humidity and temperature can be controlled.
Sterilization machine at the end of a batch of production and the next batch production before, after, in addition to the traditional CIP, sterile system and SIP, namely the product sterilization processing circuit and ancillary equipment;
And the COP, namely on the outer surface of the machine and sterile room wash the interior wall of foam.
Product loop disinfection by hot water (
130oC)
To carry out.
All stages of production, washing and sterilization machine is fully automatic.
All key parameters to monitor and record.
Above introduction aseptic technique has been applied in the production line of production operation is.
The continuous development of aseptic technique, however, Simon naxi study of aseptic technique continues.
In 2003, two linear low speed production line,
8000 bph)
Also will begin to run.
It is based on a new container disinfection concept, known as the DSP (
Dry sterilization process)
System.
In 2002, a prototype system based on the concept of application on a customer's production line to verify its efficiency and repeatability.
In this system were used in the hydrogen peroxide vapor.
A line of 24 cosmetics packaging production to promote sterile warehouse, close after vacuum, injecting hot hydrogen peroxide.
Vacuum to make disinfection liquid evaporation fog formation, covered in cosmetics packaging production of internal and external surface, in order to achieve the effect of disinfection.
Then make the vacuum pressure, adhere to the residual cosmetics packaging production the wall of water and hydrogen peroxide by evaporation.
So, cosmetics packaging production especially after dry and no need to rinse with sterile water.
Custom message