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PET bottle embryo injection, should pay attention to what?
by：Lisson
2020-11-20
1, plastic processing
because PET macromolecular contains aliphatic, has certain hydrophilicity and granular materials at high temperature is more sensitive to water, when the moisture content is more than the limit, in the processing of PET molecular weight drops, products with color, crisp. Trapped here, in front of the processing must be carried out on the material drying, the drying temperature is 150 ℃, more than 4 hours, generally is 170 ℃, 3 - 4 hours. Air-launched available to test whether the material completely dry.
recycle material proportion, generally not more than 25%, and the recycling material completely dry.
2, selection of injection molding machine
PET since the stable time is short, after melting point and melting point is high, so need more temperature control section and plasticizing the friction heat generating less injection system, and the products ( Water cut materials) Actual weight can not less than two-thirds of injection machine. Based on these requirements, ramada in recent years, the development of small and medium-sized series of PET special plasticizing system. Clamping force by more than 6300 t/m2.
3, mould and gate design PET bottle embryo general use molding mould of hot flow path, between the mold and injection molding machine template must have the best insulation board, its thickness is about 12 mm, and heat insulation board must be able to bear high pressure. Exhaust must be sufficient to avoid local overheating or fracture, but its vent depth generally not more than 0. 3 mm, otherwise prone to flash.
4, melt temperature available air-launched measure method. 270 - GF - 295 ℃, enhance the level PET can be set to 290 - 315 ℃, etc.
5, injection speed generally faster, can prevent premature solidification injection. But too fast, high shear rate makes material brittle. Shot is usually done in 4 seconds.
6, back pressure, the lower the better, in order to avoid wear and tear. Is generally not more than 100 bar. Usually do not need to use.
7, retention time do not use the long residence time, in order to prevent the molecular weight decreased. As far as possible avoid temperature above 300 ℃. If the downtime is less than 15 minutes. Just make air-launched processing; If more than 15 minutes, then use PE clean, viscosity and the barrel temperature drop to PE, until it is.
8, note
(1) the recycling material cannot too big, otherwise easy to produce the materials' bridging 'which might affect the plasticizing.
2 if the mold temperature control is not good or improper material temperature control, easy to produce 'white mist and opaque. Die temperature low and uniform, cooling speed, transparent crystal is less products.
because PET macromolecular contains aliphatic, has certain hydrophilicity and granular materials at high temperature is more sensitive to water, when the moisture content is more than the limit, in the processing of PET molecular weight drops, products with color, crisp. Trapped here, in front of the processing must be carried out on the material drying, the drying temperature is 150 ℃, more than 4 hours, generally is 170 ℃, 3 - 4 hours. Air-launched available to test whether the material completely dry.
recycle material proportion, generally not more than 25%, and the recycling material completely dry.
2, selection of injection molding machine
PET since the stable time is short, after melting point and melting point is high, so need more temperature control section and plasticizing the friction heat generating less injection system, and the products ( Water cut materials) Actual weight can not less than two-thirds of injection machine. Based on these requirements, ramada in recent years, the development of small and medium-sized series of PET special plasticizing system. Clamping force by more than 6300 t/m2.
3, mould and gate design PET bottle embryo general use molding mould of hot flow path, between the mold and injection molding machine template must have the best insulation board, its thickness is about 12 mm, and heat insulation board must be able to bear high pressure. Exhaust must be sufficient to avoid local overheating or fracture, but its vent depth generally not more than 0. 3 mm, otherwise prone to flash.
4, melt temperature available air-launched measure method. 270 - GF - 295 ℃, enhance the level PET can be set to 290 - 315 ℃, etc.
5, injection speed generally faster, can prevent premature solidification injection. But too fast, high shear rate makes material brittle. Shot is usually done in 4 seconds.
6, back pressure, the lower the better, in order to avoid wear and tear. Is generally not more than 100 bar. Usually do not need to use.
7, retention time do not use the long residence time, in order to prevent the molecular weight decreased. As far as possible avoid temperature above 300 ℃. If the downtime is less than 15 minutes. Just make air-launched processing; If more than 15 minutes, then use PE clean, viscosity and the barrel temperature drop to PE, until it is.
8, note
(1) the recycling material cannot too big, otherwise easy to produce the materials' bridging 'which might affect the plasticizing.
2 if the mold temperature control is not good or improper material temperature control, easy to produce 'white mist and opaque. Die temperature low and uniform, cooling speed, transparent crystal is less products.
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