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Cosmetics packaging production air recycling system analysis
by：Lisson
2020-11-18
Plastic packing enterprise production equipment, the largest energy consumption of the auxiliary equipment belonging to the air compressor, manufacturers in the new equipment in general will be low pressure gas gas into the high pressure air compressor, but as time goes on, in all aspects of the equipment wear and tear, makes the volume is much less than the former, the decrease of gas caused many companies to buy low pressure air compressor to meet the requirements, the product cost increased intangible, but high pressure air compressor generated after complete high pressure to finalize the design of high pressure gas is usually direct emissions, waste of resources, if we will be the resources for effective recycling, and use to low pressure system, it will be a very considerable income.
first of all, we analyze the usage of low-pressure air, in the low pressure air, is spoken by the largest amount of air of stretching cylinder and cosmetics packaging production gas, they are in every son cosmetics packaging production molding cycle consumes time, other mechanical gas cylinder is less, only when you need this function in the open and stop action, if we can get high pressure recycle gas use the low voltage system, that is, of course, the best solution, because that all of the low pressure system with recycling, but from the point of rotary cosmetics packaging production, this is not an economical solution, in order to meet this requirement, you must install rotary joint, external gas storage device such as a lot, and there was very little in return, To the gas use is not a lot of gas cylinder) , increase in the number of fault point the device at the same time, increased maintenance costs, it has violated the technical reconstruction principle of less investment, big returns. So will recycle gas only to tensile cylinder and cosmetics packaging production gas both is the most convenient, cost is also a project of the minimum at the same time. A, recovery system structure design and working principle of the following for supply tensile cylinder and the air in the process of the gas recovery system structure in the boot when idling not cosmetics packaging production, low pressure gas through the pipeline, electromagnetic valve, 1 to tensile cylinder storage trachea 7 back to purchase between 6 and tensile cylinder store 7 tracheal 12 isolation by one-way valve, back to the collection and storage endotracheal without the low pressure gas, the gas circuit system of the whole tensile and gas system maintain the original state before renovation.
when equipment start cosmetics packaging production, cosmetics packaging production of high-pressure gas through the 3-way valve (pos. No. 10 exhaust pipe through one-way valve 12 into purchasing and trachea back 6, equipment to run a circle of recycling enough gas, use the manual electromagnetic valve 1 closed original tensile low-pressure air intake and air intake pipe, the tensile and pre gas cylinder by purchasing and tracheal gas supply, due to the production of cosmetics packaging production volume, 0. 6 l, 1。 25 l, 2。 0 l, etc. ) , we can open the discharge valve of 9 appropriately, excess capacity from a silencer, maintain the balance of the recycle gas and the gas consumption, such as back into purchasing and trachea still has residual gas, 4 by 15 bar relief valve, relief valve must have enough flow, therefore, can make the extra gas discharge, stop cosmetics packaging production when open the solenoid valve manually by the original low pressure and pipeline gas supply.
the system working principle is relatively simple, because of the need to supply the drawing of cylinder and advance this part of the gas, the installation structure is also very convenient, it is worth noting that the recycle gas and the balance between consumption volume, so the production capacity of different cosmetics packaging production house should grasp the good relationship between supply and demand. Although the gas recycling system only can provide a drawing, two parts, seem a bit a blemish, but its small investment, SBO10/14, for example just twenty thousand or so, depending on the accessories price) And return ( Save cost 16 ~ 200000) , independence is strong, A failure or other reasons, can use the original gas supply system) , high flexibility, Simple installation, convenient) , very accord with the fundamental principles of our technological transformation project, make the product more market competition ability. Second, save cost budget to chongqing air compressor factory production LW10/12 type air compressor equipment parameters, for example computation can be: (1) generated per cubic meter of 12 bar low pressure gas power consumption of 1. 5千瓦; (2) generate the bar 7 per cubic meters of low pressure gas power consumption is 0. 875千瓦; Use recycling system, single mode tensile cylinder and its gas can save every cosmetics packaging production volume 0. 00344225 m3, such as single mode output per hour 110 cosmetics packaging production, save gas per hour = 0. 00344225×110 = 0. 3786475 m3, depending on the place which can deduce the savings per year in the dimension of the premium with electricity and air compressor, can be calculated by SBO10/14 can save money about 160000 a year.
first of all, we analyze the usage of low-pressure air, in the low pressure air, is spoken by the largest amount of air of stretching cylinder and cosmetics packaging production gas, they are in every son cosmetics packaging production molding cycle consumes time, other mechanical gas cylinder is less, only when you need this function in the open and stop action, if we can get high pressure recycle gas use the low voltage system, that is, of course, the best solution, because that all of the low pressure system with recycling, but from the point of rotary cosmetics packaging production, this is not an economical solution, in order to meet this requirement, you must install rotary joint, external gas storage device such as a lot, and there was very little in return, To the gas use is not a lot of gas cylinder) , increase in the number of fault point the device at the same time, increased maintenance costs, it has violated the technical reconstruction principle of less investment, big returns. So will recycle gas only to tensile cylinder and cosmetics packaging production gas both is the most convenient, cost is also a project of the minimum at the same time. A, recovery system structure design and working principle of the following for supply tensile cylinder and the air in the process of the gas recovery system structure in the boot when idling not cosmetics packaging production, low pressure gas through the pipeline, electromagnetic valve, 1 to tensile cylinder storage trachea 7 back to purchase between 6 and tensile cylinder store 7 tracheal 12 isolation by one-way valve, back to the collection and storage endotracheal without the low pressure gas, the gas circuit system of the whole tensile and gas system maintain the original state before renovation.
when equipment start cosmetics packaging production, cosmetics packaging production of high-pressure gas through the 3-way valve (pos. No. 10 exhaust pipe through one-way valve 12 into purchasing and trachea back 6, equipment to run a circle of recycling enough gas, use the manual electromagnetic valve 1 closed original tensile low-pressure air intake and air intake pipe, the tensile and pre gas cylinder by purchasing and tracheal gas supply, due to the production of cosmetics packaging production volume, 0. 6 l, 1。 25 l, 2。 0 l, etc. ) , we can open the discharge valve of 9 appropriately, excess capacity from a silencer, maintain the balance of the recycle gas and the gas consumption, such as back into purchasing and trachea still has residual gas, 4 by 15 bar relief valve, relief valve must have enough flow, therefore, can make the extra gas discharge, stop cosmetics packaging production when open the solenoid valve manually by the original low pressure and pipeline gas supply.
the system working principle is relatively simple, because of the need to supply the drawing of cylinder and advance this part of the gas, the installation structure is also very convenient, it is worth noting that the recycle gas and the balance between consumption volume, so the production capacity of different cosmetics packaging production house should grasp the good relationship between supply and demand. Although the gas recycling system only can provide a drawing, two parts, seem a bit a blemish, but its small investment, SBO10/14, for example just twenty thousand or so, depending on the accessories price) And return ( Save cost 16 ~ 200000) , independence is strong, A failure or other reasons, can use the original gas supply system) , high flexibility, Simple installation, convenient) , very accord with the fundamental principles of our technological transformation project, make the product more market competition ability. Second, save cost budget to chongqing air compressor factory production LW10/12 type air compressor equipment parameters, for example computation can be: (1) generated per cubic meter of 12 bar low pressure gas power consumption of 1. 5千瓦; (2) generate the bar 7 per cubic meters of low pressure gas power consumption is 0. 875千瓦; Use recycling system, single mode tensile cylinder and its gas can save every cosmetics packaging production volume 0. 00344225 m3, such as single mode output per hour 110 cosmetics packaging production, save gas per hour = 0. 00344225×110 = 0. 3786475 m3, depending on the place which can deduce the savings per year in the dimension of the premium with electricity and air compressor, can be calculated by SBO10/14 can save money about 160000 a year.
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