Wholesale skincare tube manufacture full guide

Skincare tube packaging is a type of packaging specifically designed for skincare products, such as creams, lotions, serums, and gels. It typically consists of a cylindrical tube made of plastic or metal, with a screw-on or snap-on cap on one end and a dispensing opening on the other.

The tube packaging can be made of different materials, such as polyethylene, polypropylene, and aluminum. These materials are lightweight, durable, and flexible, making them suitable for various skincare products. Skincare tube packaging can also be designed with different features, such as a pump or airless design, to ensure that the product is dispensed in the correct amount and stays fresh for longer.

Skincare tube packaging is essential for several reasons:

Protection: Skincare products can be delicate and easily contaminated by exposure to air, light, and moisture. Skincare tube packaging helps protect the product from external elements and maintain its integrity and quality.

Convenience: Skincare tube packaging is convenient and easy to use, making it a popular choice for customers. It allows for precise dispensing of the product, making it easier to apply.

Branding: Skincare tube packaging is an excellent opportunity for branding and marketing. Custom branding and labeling can help differentiate the product from competitors and create brand recognition.

Sustainability: Skincare tube packaging can be designed to be eco-friendly and sustainable. Using recyclable and biodegradable materials and reducing the overall packaging size can reduce the environmental impact of the product.

Shelf-life: Skincare tube packaging can extend the shelf-life of the product by providing an airtight seal, protecting the product from oxidation and microbial

On the below, this article will walk you through full guides to skincare tube manufacture:

Skincare packaging tube extrusion

Skincare packaging tubes are typically manufactured using a process called extrusion. This involves the use of an extruder machine to melt plastic resin pellets and force the molten plastic through a die to create a tube shape.

The extrusion process begins with the plastic resin pellets being loaded into the extruder machine. The pellets are then melted and mixed together to create a homogeneous molten plastic. The molten plastic is then forced through a die, which shapes the plastic into a tube. The tube is then cooled using a water bath or other cooling method to solidify the plastic.

After the tube has been extruded, it may be printed or labeled with branding, product information, or other graphics. It can then be cut to the desired length and capped on one or both ends.

The extrusion process can be customized to produce tubes in a range of sizes, shapes, and colors. Different materials can also be used to create tubes with specific properties, such as UV protection or moisture barrier capabilities. Skincare packaging tube extrusion is a versatile and cost-effective method for producing high-quality packaging for a range of skincare products.

Printing and labeling for skincare tube

Printing and labeling are important aspects of skincare tube packaging. They not only provide important information about the product but also help to enhance its visual appeal and brand identity.

Printing and labeling can be done using a range of techniques, including flexographic printing, offset printing, screen printing, and digital printing. The choice of printing technique depends on factors such as the design of the label, the number of colors involved, and the production volume.

When it comes to labeling, there are several options available. The most common ones are pressure-sensitive labels, shrink sleeves, and direct printing.

Pressure-sensitive labels are the most commonly used type of label for skincare tubes. These labels are made of a thin, flexible material that adheres to the surface of the tube using an adhesive. They can be printed in a range of colors and designs and can also be customized with various finishes, such as gloss or matte.

Shrink sleeves are another popular option for skincare tube labeling. These are labels that are printed on a shrinkable film that is applied to the tube and then heated to shrink and conform to the shape of the tube. Shrink sleeves provide full 360-degree coverage and are ideal for products that require more space for branding or regulatory information.

Direct printing is a process where the design is printed directly onto the surface of the tube using specialized printers. This technique is ideal for smaller production runs and allows for more flexibility in terms of design and customization.

Cutting and shaping: The extruded tube is cut and shaped to the required length and shape, such as oval or round.

Actually, cutting and shaping typically occur earlier in the manufacturing process, after the extruded plastic has been cooled and hardened into a solid tube shape. The tube is cut into the desired length and then shaped according to the mold it will be used in, which may be oval, round, or another custom shape.

After the tube has been shaped, it goes through a series of finishing processes, which may include trimming any excess material, smoothing rough edges, and applying a top coat to protect the surface and enhance the tube's appearance.

Finally, the tube is ready for printing and labeling, which is typically done using a variety of printing techniques, including offset printing, flexographic printing, and digital printing. The labels and graphics are applied to the tube surface using heat or pressure-sensitive adhesives, and may include a variety of design elements, such as logos, product names, ingredients lists, and usage instructions.

Shoulder molding: The shoulder of the tube is molded to create a threaded opening that can be used to seal the tube and dispense the skincare product.

The shoulder of the tube is an important part of the packaging design as it creates a threaded opening that can be used to seal the tube and dispense the skincare product. The shoulder molding process involves heating and molding the plastic material to create a shoulder with a specific diameter and thread pattern that is compatible with the cap or closure used to seal the tube. The molding process may also include creating a lip or flange on the shoulder that can be used to attach the cap or closure securely to the tube. This process is critical to ensuring that the tube can be sealed effectively and that the product inside remains fresh and protected from contamination.

Cap molding:

Cap molding is an important part of the skincare tube packaging process as it involves creating a cap that fits securely onto the shoulder of the tube to seal and protect the product inside. The cap is typically made of a compatible material to ensure a tight fit with the shoulder of the tube. The molding process may include creating a liner inside the cap to provide an additional layer of protection against air, moisture, and other contaminants. Caps can also be designed with a variety of features, such as flip-top lids, screw caps, and snap-on caps, to provide ease of use and convenience for consumers. The cap molding process is critical to ensuring that the tube is sealed effectively and that the product inside remains fresh and protected until it is ready to be used.

Filling and sealing:

Filling and sealing is the final step in the skincare tube manufacturing process. The tube is filled with the skincare product using a filling machine and then sealed using a heat-sealing machine or an ultrasonic sealing machine. The sealing process ensures that the product inside the tube remains fresh and prevents any leakage or contamination. After sealing, the tube is checked for any defects and packaged for shipping.

Quality control: 

The finished skincare packaging tubes undergo quality control checks to ensure they meet the required specifications and standards.

Quality control is an important step in the skincare tube manufacturing process. Finished skincare packaging tubes undergo quality control checks to ensure that they meet the required specifications and standards. Quality control can include visual inspection for defects such as cracks, leaks, or any other imperfections in the tube, as well as dimensional and functional testing to ensure the tube can hold and dispense the product properly. Any tubes that fail the quality control checks are rejected and not shipped to customers. This helps to ensure that customers receive high-quality, defect-free skincare packaging tubes.

Skincare tube packaging is popular among both consumers and skincare manufacturers. It is convenient and easy to use, allowing for precise dispensing of the product. Additionally, it offers branding and marketing opportunities for skincare companies to differentiate their products and create brand recognition.