Improve washing cosmetics packaging production net cosmetics packaging machine productivity solutions

Wash cosmetics packaging production net cosmetics packaging machine productivity is low, is the problem of beer packaging production line. Often bring empty inspection, finished product inspection of production line of a lot of difficulties, not only influence the production efficiency, cause energy waste, but also seriously affected the quality of the products. A broad light XP30 - two factory production 400 washing cosmetics packaging production machine, the machine set up three soaking box ( Presoak box, soak I immerse box II box) A except for the spray and 12 groups of cosmetics packaging production spray blunt ( I washing liquid, three sets of hot water, warm water three out of four, the water in the two groups) Outside, the five groups of cosmetics packaging production spray ( I a group, hot water washing liquid in the two groups, a set of warm water, a set of water) 。 This article mainly discusses the XP30 - 400 washing cosmetics packaging production machine in production often appears in use process in addition to the standard is not completely, the wall hanging plaque wash not to drop, cosmetics packaging production has the phenomenon such as fiber, paper talk about our analysis and solution. A, reason analysis: to wash cosmetics packaging production, first of all, into the empty presoak boxes ( The temperature in the cabinet of 35 ℃ ~ 45 ℃) , cosmetics packaging production after pre-soaking, reduced the dirt and dust of soaking into the I box, the child is able to make cosmetics packaging production preheating soaking into the box (I Soak the I box temperature is 75 ℃ ~ 85 ℃) Cosmetics packaging production under immersion I box after not less than 3. 3 minutes ( Related to wash cosmetics packaging production speed) Soak. With cosmetics packaging production box, cosmetics packaging production child leave immerse I box, in addition to the standard spray toilet flushing, cosmetics packaging production appearance of label paper and dirt washed down, by the device in addition to the standard after I exclude closed in time, after turning accept spray device for cosmetics packaging production base and cosmetics packaging production in spraying; Soaking into the box (II Soak II box temperature is 65 ℃ ~ 70 ℃) Cosmetics packaging production here after not less than 3. 5 minutes of soaking, cosmetics packaging production in more difficult to wash out the stolen goods and high paper finally off, by in addition to the standard conversion device II ruled out. Cosmetics packaging production child out of immersion II after hot water gush rushed inside and outside, warm water gush rushed inside and outside, inside and outside and water gush rushed into the next production. According to the above soak spray work project, appear afore-mentioned problems analysis of the main reasons are the following: 1, the soaking time is short. For turnover cycle longer cosmetics packaging production, should be appropriately increased soak time, can effectively solve the problem of plaque is washed clean, increasing soaking time can greatly improve the washing cosmetics packaging production agent net packing productivity.
2, alkali, temperature, concentration, some don't. I base box lye temperature and the concentration is the main reason affecting the quality of washing cosmetics packaging production, lye temperature and the concentration is too low will wash not clean cosmetics packaging production, cosmetics packaging production child tags and the lining is still the phenomenon of adhesion plaque. Will appear when the concentration of alkali and high temperature cosmetics packaging production hanging have paper fiber maomao, this needs us to analyze the reason, in combination with the water quality, quality of label paper, label paper dissolved in alkali condition, etc. , suitable for washing cosmetics packaging production agent, 3, jet impact pressure is insufficient to immerse the I have a alkali pump, pump discharge points two road, all the way for in addition to the big spray, after another path heater heating for cosmetics packaging production base in the cosmetics packaging production jet impact and alkali liquid circulation, I spray liquid flow rate and larger because of the large I alkali belongs to close distance conveying, cause I alkali injection pressure is insufficient. 4, spray is not good. Sometimes nozzle is the paper jam or spray frame and cosmetics packaging box of dislocation of not cosmetics packaging production, may also affect washing cosmetics packaging production effect.
2, solution methods and measures. 1, increase the immersion time, our company with the help of the successful experience of other beer manufacturers, washing cosmetics packaging production machine is reformed, between II base box and the hot water tank has increased section ( III alkali box) Son, so that the cosmetics packaging production in the I base box in the soaking time increased by 2. Five minutes, III alkali box cosmetics packaging production and after soaked to the fullest, practice has proved that this modified method is very effective, higher net cosmetics packaging productivity at the same time, and can decrease the lye concentration, reduce the washing cosmetics packaging production cost.
2, try to control the alkali concentration and the concentration of the washing cosmetics packaging production, usually more than my company I lye concentration alkali box control at 0. 8% - 1. Temperature of 75-0% or so 85 ℃, paragraphs Lin pressure of 0. 1 - 0. 2Mpa。 For the average recovery time short turnaround cosmetics packaging production, I alkali basicity can control at zero. 6% ~ 0. 8%, washing cosmetics packaging production agent adding amount is 10% of the amount of alkali added. For recovery of cosmetics packaging production in more than 2 ~ 3 month turnover cosmetics packaging production, control the alkali concentration 1. 2% ~ 1. 6%, washing cosmetics packaging production agent content is 10% of the amount of alkali added. II base box alkali concentration, temperature is slightly less than I box. 3, to solve the problem of the jet impact pressure, my company is in alkali box I add a pump, specifically for cosmetics packaging production and cosmetics packaging production bottom spray and sprayed in addition to the impact, the pump as I alkali big spray and lye heating cycle. 4, per shift cleaning nozzle and filter cartridges, regularly check effect is spray and cosmetics packaging box production location, by the specialist is responsible for patrolling nozzle, to ensure the best working condition.
through the above to wash cosmetics packaging production machine adopt some measures, after application, the effect is good. Not only reduce the alkali and washing cosmetics packaging production agent dosage, reduce the use cost, reduces the labor intensity, and significantly improve the net cosmetics packaging productivity. Also greatly improved the product quality.