Below is a detailed breakdown of optimized tube types for each formulation group.
Material: PP
Neck Finish Range: 5.5–20 mm
Viscosity Suitability: Medium-viscosity haircare formulations
Manufacturing Advantages: Enables one-handed consumer operation; compatible with high-speed automatic filling lines; provides stable hinge performance and repeatable opening torque.
Optimized for high-viscosity emulsions and creams.
Requires higher closure torque to maintain seal reliability.
Offers improved seal integrity for products subject to transport vibration, thermal cycling, or repeated user compression.
Considered the industry standard for hair color, chemical treatments, and high-alkalinity systems.
Offers strong chemical resistance, robust mechanical sealing, and availability of tamper-evident features.
Ideally paired with tubes requiring long-term stability, extended shelf life, or controlled oxidation rates.
Used in targeted-delivery haircare categories such as scalp serums, hair-growth boosters, and root-application hair colorants.
Available options include:
Needle tips
Slanted tips
Comb applicators
Brush applicators
Precision performance is governed by engineered orifice diameters and flow-rate tuning aligned with product viscosity and rheological behavior.
Packaging engineers must evaluate formulation interactions with tube polymers, especially in the presence of:
Fatty alcohols
Amines
Organic acids
Peroxide systems
Silicones
Volatile oils
High surfactant concentrations
Material performance ranking:
ABL generally provides the highest chemical resistance.
PBL offers strong performance where partial barrier is sufficient.
PE multilayer structures are suitable for mild to moderately reactive formulas.
Sensitive product groups include:
Hair serums containing peptides, antioxidants, or volatile actives
Hair-loss treatments formulated with oxygen-labile compounds
Oxidative hair color systems
UV-sensitive botanical formulations
Recommended Solutions:
ABL tubes for extremely oxygen-sensitive formulations
PBL structures with EVOH for moderate oxygen-barrier requirements
Airless PE for high-potency, reactive serums that require minimized air ingress
Haircare formulations commonly fall within pH 2–12.
Acidic systems require hydrolysis-resistant barrier layers.
Alkaline products (especially color developers and relaxers) require aluminum layers or HDPE-dominant structures for chemical stability.
ABL constructions are preferred for high-pH oxidative and chemical treatments.
Viscosity: 3,000–15,000 cP
Recommended Tube: Mono-layer or 3-layer PE
Neck Finish: 10–20 mm
Filling Temperature: Typically ambient
Engineering Notes: Surfactant‐rich formulas require LDPE stress-crack resistance verification.
Viscosity: 20,000–80,000 cP
Tube Type: PE or PBL
Orifice Requirements: Minimum 5–7 mm due to high viscosity
Barrier Needs: Moderate
Viscosity: 60,000–200,000 cP
Tube: PBL or ABL laminate
Shoulder: Injection-molded PP engineered for high compression forces
Closure: Wide flip-top for improved evacuation
Barrier Considerations: High barrier required for botanical oils, AHA/BHAs, and active-sensitive emulsions.
Risk Factors: Material migration, oxidation, aroma volatilization
Tube: ABL with EVOH reinforcement for enhanced barrier
Orifice: 1–2 mm for metered dispensing
Filling: Nitrogen flushing recommended to limit oxidation
Characteristics: Low-viscosity, high-active, oxidation-sensitive
Tube Type: Airless laminate
Closure: Precision applicator or roller-ball systems
Barrier Requirement: Very high; oxygen ingress must be minimized
Common Actives: Salicylic acid, niacinamide, antifungal/antimicrobial agents
Tube: PBL or airless
Applicators: Comb or needle-tip for directional application
Flow Control: Low-flow designs to prevent over-dispensing
Types: Gels, creams, pomades, pastes
Viscosity: 30,000–150,000 cP
Tube: PE or PBL
Closure: Disc-top recommended for dense gels and pastes
Testing: Drop impact and flex-fatigue testing required to validate structural durability
Chemical Profile: Oxidizers, aromatic amines, alkaline components
Hair Color Tube: ABL mandatory
Cap: Screw cap for airtight sealing and chemical retention
Barrier Requirement: Maximum
Shelf-Life Target: 24–36 months
Engineering Note: Aluminum barrier must include corrosion resistance treatment
Actives: Minoxidil, peptides, caffeine complexes, botanical blends
Hair Product Squeeze Tube: Airless PBL or ABL depending on volatility and oxygen sensitivity
Closure: Narrow applicator or dropper-style tip
Oxygen exposure should be minimized to near zero for active preservation.
Integrated Dual-Action Applicator: Features a soft, flexible silicone tip with alternating brush bristles and comb teeth. This allows for precise root application, even product distribution, and effective detangling while applying.
Mess-Free & Targeted Application: Eliminates the need for fingers, separate brushes, or gloves. Users can dispense the perfect amount of product directly onto the target area (scalp, roots, or hair lengths) for treatments like scalp serums, deep conditioners, or hair dyes.
Maximum Product Evacuation: The flexible squeeze tube design ensures users can access virtually every last drop of your valuable formulation, reducing
Ideal for High-Viscosity Formulations: Perfect for hair masks, colorants, root touch-up creams, scalp scrubs, and concentrated styling gels where controlled placement is essential.
Two Formulas, One Package: This innovative tube is vertically divided into two separate, sealed chambers (e.g., a 50/50 split).
Preserved Ingredient Integrity: Keeps reactive or sensitive ingredients—like specialized actives in a conditioner and cleansing agents in a shampoo—perfectly separated until the moment of dispensing.
Simultaneous & Controlled Dispensing: Users simply squeeze the body of the tube, and both products are dispensed simultaneously through the two separate orifices under the single flip-top cap. This streamlined process is perfect for use in the shower.
Convenient Flip-Top Cap: The secure, single flip-top closure provides quick, one-handed access in the shower while ensuring a tight seal to prevent leaks and spills, making it ideal for travel and gym bags.
Integrated Long Nozzle for Deep Reach: The extended, narrow delivery tip is specifically designed to part the hair and reach the scalp surface effortlessly, ensuring treatments are applied directly at the root level, even through thick or curly hair. This guarantees maximal absorption and efficacy.
Medical-Grade Silicone Massaging Applicator: At the nozzle's tip is a premium applicator made from certified medical-grade silicone. This material guarantees:
Hypoallergenic purity for sensitive skin.
Resistance to chemical degradation from active ingredients (e.g., AHAs, salicylic acid).
Hygienic use, as the surface is non-porous and easily sanitized.
Therapeutic Massage Function: The silicone tip features ergonomically placed nubs or flexible bristles that gently massage the scalp during application. This action is key to:
Enhancing blood flow and nutrient delivery to the hair follicles.
Soothing irritation and improving user experience.
Optimizing the penetration of scalp serums and oils.
Ideal for Specialized Regimens: The perfect vessel for sensitive, high-value formulations such as intensive hair growth treatments, concentrated anti-inflammatory serums, clinical scalp exfoliation products, and leave-in tonics
High-quality wholesale tube suppliers support advanced decoration options, including:
Full-color offset printing
Silkscreen printing for raised or tactile effects
Hot-stamped foils in gold, silver, or specialty metallics
Gloss or matte finishes
Soft-touch coatings
Pearlescent or metallic tube body materials
Custom caps, flip-tops, and unique tube shapes
These features help haircare brands achieve a strong retail presence and recognizable identity across multiple product lines.
When sourcing tubes at scale, evaluate suppliers based on:
Material compatibility testing for your specific formulations
Range of tube structures (PE, PCR, laminated, airless, mono-material)
Professional in-house printing and decoration
Low MOQs for small and growing brands
Strong quality control systems
Lead time reliability
Sustainable packaging options
Proven experience in the haircare and cosmetic sectors