New glass bottle detection technology, infrared automatic detection test bottle machine
Beer production technology constantly updated. Foreign advanced production line has reached to 60000 bottles/h. In such a high speed production line. The use of artificial lighting inspection is impossible. So the new production line is equipped with automatic inspection machine. Fully automatic bottle inspection machine is set light, electricity, machine in one of the high-tech products, due to the complexity of its technology, the design is exquisite, there is no domestic models, each enterprise all is imported equipment. Limit the use of small and medium-sized enterprises. And increase the packaging cost. So you need to develop superior performance, the price is lower, suitable for small and medium-sized enterprises to use. I have on the project has carried on the thorough investigation and study, comparing several models abroad. Designed for beer, dairy industry in China a 20 YPJ type infrared automatic detection test bottle machine. In this paper, the model of mechanical principle and the structure design points for everybody, for the development of the design of the automatic inspection machine workers to provide some reference.
1, the basic characteristics of the machine
the machine USES high resolution solid state camera for imaging data collector, for after the machine of the eco-friendly tube bottle, the bottle, bottle fast imaging, by comparing with the computer in the standard model. Found excessive amounts of bottles. Then when unqualified bottle machine and output, automatic start pushing bottle device, will unqualified bottle automatic detection. The machine accuracy up to 100%. High processing speed can reach 72000 bottles/h, can form a complete set of production line and the most advanced beer.
2, the basic composition and working principle of the machine
the machine is mainly composed of drive system, speed difference transmitter, optical imaging system, infrared residue detection device, push the bottle device, dividing device and computer in control system. High quality imaging information is rapid. When the computer is a bottle of imaging information, quickly compared with storage of the standard model of judging whether qualified, and inform the pushed the bottle opener, when the bottle to hasten differential transmission device down, and fell on the crawler conveyor system, carry forward; Installed two pneumatic push bottle device, which is controlled by computer, a launch of breakage or crack a bottle, launched another bottle or excessive amounts of residual water bottles, foreign body in it qualified bottle to continue to the next device; Finally firmly into the bottle inside. The machine technology route is as follows: into the bottle of crawler conveyor & ndash; — Bottle detection & ndash; — The first side testing & ndash; — Enter the speed difference transmitter & ndash; — Bottle detection & ndash; — The second side testing & ndash; — Infrared residue detection & ndash; — Defective out & ndash; — Residue levels out & ndash; — A bottle of crawler conveyor of the machine to the next device has three main technical points. This is the key technology of the equipment. When the bottle through the optical system, light shining light pulses, through a set of mirrors. Enter the computer after imaging. Infrared residue detection device adopts non-contact RF system, rapid, sensitive to bottle after a small amount of residue detection and set value. Can draw lessons from. Three is comparing computer control system, to obtain the image information model and compared with the standard model, obtained after the judgment control actuators. The machine software system must be developed.
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