Glass bottle making replacement product technical operation process optimization
Optimize operation procedure.
the ideal operating procedures to improve speed play a crucial role in products, this is the most critical part in the product. Our operating points in four aspects. 1 to correct downtime. After the workshop leader replacement product orders to begin, synfuels fiasco at the beginning of the period of mold side of the operator to immediately stop picking, stay ChengMo within the last one bottle was pliers, cutting pliers to flip to ChengMo above has not been opened, to stop the machine work, then the operation related gas path, make the cutting pliers and clamp shifter in the open position, and the cutting pliers body gear and reverse rack engages in a particular set of ring, so as to avoid unnecessary damage cutting pliers unexpected return. 2 mouth mould, blow QiTou, bottle clamp pliers, the sleeve and the core of replacement. Early type mold side operators operating related gas path, change the core and sleeve, standing on the lose bottle machine platform operators change the mouth mould and blow QiTou, after being completed, the early side of operators with cutting pliers body gear and reverse rack engages the thimble, operation related gas path, return to cutting pliers, at the same time, standing in front of the lost bottles machine operator off the bottom of the mold, replace bottle cutters, replacing bottle cutters, bottle clamp opening should be suitable to the bottle size and computer products. 3 early on, and related ChengMo holding forceps replacement. At the beginning of the change, die and holding forceps, need to use workshop production mold handle and holding forceps handle, is safe to do so. Change is completed, the early side of the operator related pneumatic closed ChengMo operation, and makes the cutting pliers in reverse position, at this time to lose in front of the bottle machine operators should timely adjust the bottom height. 4 calibration calibration agencies. 1 cutting pliers correction. After closed forming die, a time when cutting pliers clamp flip to the above ChengMo start correction, to ensure that control cutting pliers before correction flip gas circuit is connected, control cutting pliers return gas path has been disconnected, and ensure there is no place in the ChengMo mold base, this is the premise of accurate correction cutting pliers institutions. Stood to lose bottle machine platform to independent adjustment height of cutting pliers, after correction should keep ChengMo and mold the clearance between the mouth in a mm or so, this is an important part of our rapid change product. 2 flapping mechanism and funnel correction. In correction of cutting pliers arm at the same time, the early side of the operator immediately after change the cocks and funnel operation related gas path, at the beginning of closed die, let robot QiTou under cover, flapping mechanism and correcting funnel agencies. Correction of these two institutions, must cutting pliers in reverse position, also pay attention to the first correction mechanism on correcting funnel agency again. When correcting funnel institutions, should let whereabouts to the mold, at the beginning of the funnel after let QiTou whereabouts to the funnel, and then adjust the funnel arm, and from funnel funnel arms around 2 mm. 3 correction is blowing institutions. After correction of the funnel mechanism, the mold side operator at the beginning of the operation related gas path, at the beginning of open mode, return cutting pliers, let is blowing QiTou falling into the upper molding mold correction is blowing agency. Correction to let is blowing is blowing institutions QiTou tightly pressure in the center of the ChengMo top tank. 4 core cylinder height correction. At the beginning of the correction was blowing mechanism, mold side of the operator is responsible for the adjustment of the height of the core cylinder, it is important to note: adjust the core cylinder height, cutting pliers should be in the position of the complete return, do not need to adjust cutting pliers body height, the height of the core cylinder don't adjust. 5 die height adjustment. Related institutions after the correction, the early side of operators operating related open ChengMo gas path, to lose in front of the bottle machine operators in the bottom of the mold and adjusting the bottom height to the appropriate location, bottom height shall ensure ChengMo switch freely.
the parts replacement and institutional changes in position, open the machine operation