Cosmetics packaging assembly process based on cognitive
Cosmetics packaging material, tend to be more components, such as lipstick tube, pump head, air box, when cosmetic packaging components through methods such as injection molding, and then by electroplating, spray, such as surface treatment and color, after surface treatment, related components required by processing, which printed on the company brand and product information, cosmetics packaging material at the end of the procedure, often is the assembly of product components, viscose, welding or mechanical connection, to form the finished product, and then shipped, delivered under the brands of working procedures.
a, assembly process definition
assembly process, it is in accordance with the provisions of the technical requirements, to assemble components, and further combined into components so that the whole process of packaging products, respectively called assembly, is a company called assembly, its basic task is to study under certain production conditions, assembled with high productivity and low cost high quality products. Small sample assembly, bulk orders assembly assembly process. The small sample test assembly directly decide batch orders, production capacity and quality of the product.
2, the assembly process of cognitive
1, the knowledge of product structure, through the product structure, we know the structure of the product can be quickly basic components number and name. At the same time also can know the structure of the component with the name of the load-bearing role in the structure.
2, establish the assembly order: when we know when a product structure, you need according to the characteristics of his, should understand that the component is first for surface treatment, graphic printing or assembled finished products after printing, the order to figure out before assembly. Otherwise order error, is easy to cause the product surface quality or structure. Then you need to understand the interrelationship between the assembly sequence, we arrange the assembly way after the general principle is the first, after the first, difficult before they are easy, light and small after major first, after the first precision.
3, determine the method of assembly: cosmetics packaging products, tend to be composed of different materials, such as metal parts and plastic parts, therefore, a packaging product is sometimes have a variety of assembly process, is the artificial viscose connection, or card buckle connections, or the mechanical assembly, depending on the product design, consider when and connection mode also directly determines the production and delivery of finished products.
4, management, assembly required supporting system: perfect the equipment debugging, personnel preparation, preparation of jigs and fixtures and so on. Determine assembly process method and equipments, it is necessary to choose the suitable method to assembly and the required equipment, tools, fixture and measuring tool, etc. When the shop no ready-made equipment, tools, jig, measuring tools, have put forward the design plan descriptions of the. The process parameters can be used with reference to empirical data or calculated and determined. In terms of personnel, determine the task time and workers technical level. Most current assembly man-hour quota according to practical experience, estimates workers technical level is not strict rules. But must arrange experienced skilled workers on the assembly of key post operation, with the good quality.
5, start assembly, record the content of the assembly: due to the various packaging material because of tolerance relation between components, so in the process of assembly, some may have not form a complete set, therefore, commonly used assembly method has swap method, replacement method, matching method, the adjustment method, so as to ensure the effective connection between each component, which link to become a qualified finished products.
3, assembling the follow-up things
1, cooperate with quality, product structure test: after the product assembly, assembly requires a full range of quality testing, appearance and structure dynamic immediately to product quality. And formation of product quality management files ( Category of quality control, key control points and other manual) 。
2, make the assembly process planning, the assembly process in the form of a file down is the assembly process planning ( Such as assembly machine and its parts, components, assembly drawing, size analysis, the application of various assembly fixture figure, inspection method diagram and its description, etc. ) , determine the technological process of each product, and form the document, as the next assembly of this category of products.
3, specific capacity and quality control points: pain points and difficult points in the process of product in the assembly, such as employee action or equipment problem results in the decrease of capacity? The quality and capacity of key control points, how to improve and solution, thus effectively support marketing activities.
4, assembling complete is just the beginning: as cosmetics packaging, assembling complete only the beginning, often have to face after repeat order, it need to be in continuous improvement on manufacturing process and quality control, thus to keep the product market competitiveness.